Development of a mini conveyor system using geneva mechanism for efficient material handling
DOI:
https://doi.org/10.34117/bjdv11n7-059Keywords:
Geneva mechanism, intermittent motion, material handling, automationAbstract
The Geneva mechanism is a gear-based system that uses a locking disc to maintain position and a drive pin that engages with a slotted wheel to transform continuous rotating motion into accurate intermittent movement. The Geneva mechanism is used in this study's miniature conveyor system to improve material handling effectiveness in small, economical industrial setups. Achieving precise, incremental motion for processes like sorting, packaging, and inspection—tasks where conventional continuous conveyors are less precise and need more labor—is the main concern addressed. SolidWorks was used to create the system, and chosen materials were used for fabrication: mild steel for brackets, a 12V DC motor for reliable driving, and WPC (Wood-Plastic Composite) for the Geneva wheel because of its strength and machinability. Precision in component production was guaranteed via CNC machining. Experiments verified correct indexing, less vibration, smooth, intermittent belt action, and lower power usage. The design worked well for automation on a small scale. The system has great potential for smart manufacturing and educational applications with additional electronics and sensor integration.
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